The connection methods of cold-pressed terminals include piercing type, crimping type and plug-in type

Table of Contents

Piercing connection method of cold-pressed terminal

The piercing connection of the cold-pressed terminal is also known as the insulation displacement connection.

HH-365 Wire Stripping and Ferrule Crimping Machine
HH-365 Wire Stripping and Pin Crimping Machine

In practice, the reliability is very high, the cost is relatively low, and it is also very convenient to use. The piercing connection of the cold-pressed terminal is suitable for the connection of ribbon-type cable.

When connecting, there is no need to peel off the insulation layer on the surface of the cable, relying on the tip of the “U” shape connector spring to contact by piercing into the insulation layer.

The piercing connection of the cold-pressed terminal causes the conductor of the cable to slide into the slot contacting the spring and be clamped, so that a close electrical connection is formed between the cable conductor and the spring of the connector.

Only simple tools are needed, but cables with specified wire gauges must be selected.

Cold-pressed terminals

Crimping connection method of cold-pressed terminal

The crimping connection of cold-pressed terminals is a technique in which the metal is compressed and displaced within a specified limit, and then the wire is connected to the contact pair.

Generally, a good crimping connection can produce metal miscible flow, so that the conductor and the contact material are symmetrically deformed.

This kind of connection is similar to cold welding connection, which can obtain better mechanical strength and electrical continuity, and it can withstand worse environmental conditions.

wire samples of Semi-automatic Terminal Crimping
wire samples of Semi-automatic Terminal Crimping

HH-355  https://youtube.com/shorts/G30e64zn5c0 loose ring ferrules

HH-355  https://youtube.com/shorts/n3xpC75651U loose tubular ferrules

For the connection mode adopted by the cold-pressed terminal, it is generally believed that the correct crimping connection is better than tin welding, especially in the case of large current.

Crimping requires the use of special crimping pliers or automatic, semi-automatic crimping machine.

We should correctly select the contact pair of wire conduit according to the cross section of the wire.

It should be noted that the crimping connection is permanent, and it can only be used once.

HH-682A Fully-automatic Double Ends Terminal Crimping Machine(Servo Version)
HH-682A Fully-automatic Double Ends Terminal Crimping Machine(Servo Version)

HH-682A   Loose pre-insulated disc terminals

HH-682A   6mm² pre-insulated disc terminals

Plug-in connection method for cold-pressed terminals

The direct plug-in type adopted by the cold-pressed terminal is a kind of connection mode which is directly connected to the board. When using this kind of cold-pressed terminal, the connecting pin of the terminal is generally longer so that it can be inserted into the hole of the corresponding board. Then soldering by dipping tin.

Insulation terminals

Leave a Reply